News · Restructuring case study

From single-product company to sought-after range supplier

Special-purpose machinery Upper Austria Chief Restructuring Officer 2022–2023

Precision CNC machining

Precision CNC machining, the core business of the restructured special-purpose machinery builder.

How a special-purpose machinery builder went from loss back to profit in 16 months: with Herakles as Chief Restructuring Officer, the EBITDA margin rose from −63 % to +7 % and revenue more than doubled.

−63 % → +7 %
EBITDA margin (within 16 months)
€6.8m → €13.9m
Revenue (within 16 months)
63 % → 92 %
Productivity
100 of 160
Jobs secured

Starting position: operationally strong, strategically vulnerable

The company, a builder of precision CNC special-purpose machines with around 160 employees in Upper Austria, had built a strong position over many years as a supplier to the automotive industry. OEMs as well as tier-1 and tier-2 suppliers valued its manufacturing quality and reliable project delivery.

This operational strength concealed a structural weakness: the company was geared exclusively to one industry and essentially to one product segment. When demand collapsed, it hit the company with full force. The EBITDA margin fell to −63 %, liquidity was limited to weeks, and the survival of the company was acutely at risk.

The mandate: CRO with full operational responsibility

Herakles Management was mandated as Chief Restructuring Officer, with full operational responsibility, a direct reporting line to the owner and decision-making authority over strategy, organisation and personnel. The planned term was around 24 months.

Securing liquidity, creating room to act

The first step was radical cost management: cutting discretionary spending, renegotiating supplier contracts and adjusting headcount. These measures were necessary to secure the company's immediate survival, but not sufficient to create a lasting perspective.

From single-product company to range supplier

The decisive lever was transforming the business model. Two core development projects were distilled out of the existing development portfolio and laid the foundation for a modular product range. Delivery followed a hybrid approach of in-house and external resources: fast, focused and capital-efficient.

Three markets instead of one customer group

In parallel with product development, new sales markets were opened up systematically: Europe, the USA and Mexico. Product and market strategy meshed, and diversification structurally reduced the dependence on individual customers and industries.

Shopfloor management in one-off production

Operationally, lean management principles and the Herakles TOP approach were introduced, which is considerably more demanding in one-off production than in series production. Pre-engineering was systematised and the design of the new series was switched to modular assemblies. Productivity rose from 63 to 92 %.

Adapting the leadership team

The strategic and operational rebuild required a step-by-step change at leadership level. Leadership teams have to fit the new strategy: in competence, attitude and willingness to take responsibility.

Result: turnaround in 16 months

The turnaround was achieved within 16 months, and after the mandate ended the company reported a positive result again. Of the original 160 jobs, 100 were secured, and the company was re-established as an independent, competitive supplier.

„You really helped our company a lot — thank you for your hard work.“

— Owner of the company

At a glance

PhaseRestructuring (out-of-court turnaround)
Herakles roleChief Restructuring Officer (CRO)
Industry / regionSpecial-purpose machinery (precision CNC) / Upper Austria
Mandate durationaround 24 months (2022–2023)
ResultTurnaround achieved; positive annual result after the mandate ended
Jobs100 of 160 secured

Conclusion: restructuring as business development under pressure

Restructuring is not merely a cost programme. It succeeds sustainably when it is understood and delivered as accelerated business development. The CRO role connects strategy and execution in a way that is rarely achievable in day-to-day operations.

Three conditions were decisive in this mandate: first, full decision-making authority granted by the owner; second, working on cost, strategy and organisation in parallel; third, consistent execution on the shopfloor.

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Contact: Dr Bernhard Morawetz, Herakles Management · b.morawetz@heraklesmanagement.com